Electrical Insulation

We specialize in creating custom electrical insulators from a variety of advanced materials, tailored to protect and enhance the performance of your electronic components. Using cutting-edge techniques like die cutting and laser cutting, we transform thin, flexible materials into effective insulators that meet your precise specifications. Our materials include Kapton® polyimide films, Mylar® PET films, insulation papers, Teflon® PTFE, and solid rubber sheets such as silicone and neoprene. Options with or without pressure-sensitive adhesive backing are available to suit different applications.

Electrical insulators are essential for preventing unwanted electrical currents from flowing through undesired paths. They ensure that electrical devices function properly by maintaining separation between conductive parts, thus protecting both the components and users from electrical hazards.

A crucial factor in choosing insulating materials is their dielectric strength, which indicates the maximum electric field a material can withstand without breaking down. High dielectric strength materials are critical for effective electrical insulation.

Our insulators are designed to be both lightweight and ultra-thin, ideal for modern electronics that require compact and efficient insulation solutions. Despite their minimal thickness, these materials provide robust insulation properties necessary for advanced electronic devices.

Beyond electrical insulation, our materials offer a range of physical and mechanical benefits, including flexibility, rigidity, flame retardance, resistance to extreme temperatures, and durability against moisture and chemicals. Many of these materials meet RoHS compliance and UL 94 V-0 standards for safety and environmental impact.

We provide precise manufacturing options including scoring, creasing, bending, folding, embossing, screen printing, and PSA lamination, ensuring that our insulators meet the exact needs of your application.

We provide custom electrical insulators that meet the highest standards of performance and reliability. Our solutions are designed to protect and enhance your electronic components, ensuring they operate safely and efficiently. Contact us to learn more about how our custom electrical insulation products can benefit your specific applications.